Signs it’s Time to Replace Your Loading Dock Leveler
When your business operates out of a loading dock, you know just how important it is to perform regular loading dock maintenance. Doing so is an investment in safety for your most valuable asset — your personnel.
But how do you know when it is time for dock leveler repair or replacement?
What Is a Dock Leveler Used For?
Levelers are used in buildings with truck-level doors. In terms of safety, a dock leveler is one of the most essential parts of a loading dock.
A dock leveler is a height-adjustable platform generally made from a large metal plate. The dock leveler bridges the gap between the loading dock and the truck. It can be raised or lowered depending on the height of the truck’s bed.
While a dock leveler is a sturdy piece of equipment, it can be worn down over time when subject to heavy forklift traffic. Dock leveler repair can help, but replacement is necessary from time to time.
Reasons for Dock Leveler Replacement
The following signs indicate that it may be time to replace a dock leveler:
1. The Components are Warped
The weight and stress of constant forklift traffic can warp elements of a dock leveler over time. If the dock leveler is visibly warped, repairs will probably not be effective — it is most likely time for a replacement.
2. You Want to Upgrade the Door or Bay
There may be a number of reasons to upgrade the door or bay of a loading dock. Maybe the components are damaged or outdated, resulting in a decrease in efficiency. If this is the case, the dock leveler is one of the parts of a loading dock that should probably be replaced.
3. The Leveler Is Outdated, Unsafe or Fails to Meet Leveler Requirements
A dock leveler can be outdated or unsafe for numerous reasons. Even with regular loading dock maintenance and dock leveler repair, this device can wear down over time like any other equipment. An unsafe dock leveler can result in damage to forklifts and cargo as well as serious injuries to personnel. Replacement of an unsafe dock leveler protects your business’s most valuable assets.
When to Upgrade a Dock Leveler
The reasons for dock leveler repair and replacement come down to two main factors: safety and efficiency. Ideally, you’ll upgrade the dock leveler before any safety concerns arise.
Monitoring efficiency can be a useful way to determine when it is time for an upgrade. When a dock leveler is outdated or unsafe, operators require more hands-on time with equipment to ensure safety. Over time, this results in more downtime and a decrease in production.
If you notice that production is gradually getting lower, it may be time to upgrade the dock leveler.
How Often Should a Dock Leveler Be Serviced?
The type of leveler used in your loading dock can impact the amount of service it requires. Some designs just aren’t built to last as long as others.
Mechanical levelers generally last five to seven years, while hydraulic levelers might last 10 years.
Yearly service is the best way to ensure that a dock leveler is in proper working order.
Contact Continental Door Today
The leveler is one of the most essential parts of a loading dock, so dock leveler repairs and replacements are important investments in the future of your business’s operations. If your leveler is warped, worn or part of an outdated bay, trust Continental Door to perform the expert repair or replacement you need to keep your business moving.
Contact Continental Door for high-quality and professional services and expertise. We are proud to serve homeowners and businesses in the Greater Spokane area. Request an estimate or service today.
